Case Study: Data Center, UPS Room, and Smart Manufacturing Center Environmental Monitoring System

KingSCADA-Data Center Environmental Monitoring Management System (Power and Environment Monitoring System)

The Power and Environment Monitoring System primarily includes:

• Power distribution and environmental monitoring subsystem

• UPS monitoring subsystem

• Air conditioning monitoring subsystem

• Fire protection system monitoring subsystem

• Water leakage monitoring subsystem

• The system reserves interfaces for fire alarm system integration

Monitoring coverage includes:

• Temperature/humidity detection

• Water leakage detection

• Precision air conditioning control

• Hydrogen detection

• Power meter monitoring

• Precision power distribution cabinet monitoring

• UPS monitoring

After integration with the TIA intelligent management platform, the system achieves:

1. Power Distribution & Environmental Monitoring Subsystem

• Monitors three-phase and per-phase parameters: voltage, current, active/reactive power, frequency, power factor, apparent power, active/reactive energy

• Real-time switch status visualization with intuitive on/off state display

• Automatic alerts for abnormal parameters or state changes via:

·        Immediate pop-up alarm windows

·        Multi-channel notifications to staff

2. Air Conditioning Monitoring Subsystem

The system displays and stores remote monitoring data from air conditioner communications protocols, showing operating parameters, component status, and alarms. During alarms, color changes in pop-up windows indicate the issue, and the system uses advanced technology to notify on-duty personnel or relevant supervisors.

The system monitors air conditioning operating parameters, including:

• Temperature

• Humidity

• Temperature set point

• Humidity set point

• Air conditioner operating status

• Fan operating status

• Compressor operating status

• Heater status

• Humidifier status

• Compressor high pressure alarm

• Fan overload

• Dehumidifier overflow

• Heater failure

• Airflow failure

• Filter blockage

• Cooling failure

• Humidifier power failure

• Compressor low pressure alarm

• Compressor high pressure alarm (repeated)

3. Temperature and Humidity Monitoring Subsystem

The system can monitor temperature and humidity in real-time. It can display data via electronic maps, allowing users to set upper and lower limits for temperature and humidity at each sensor, including warning and alarm thresholds. When any sensor detects data beyond these limits, an alarm window pops up, and the system notifies on-duty staff or supervisors using advanced technology.

4. Leak Detection Subsystem

The system shows and records leak status detected by leak detection cables, its maintenance status, and fault status. When a leak occurs, the cable detects it, and the system responds immediately. An alarm window pops up, and the cable color changes on the electronic map indicate the leak. The system then uses advanced technology to notify relevant personnel for handling.

5. Row Head Cabinet Monitoring Subsystem

The system monitors the main three-phase power supply parameters and current, and the ON/OFF status of circuit breakers in each branch circuit in real-time.

• For the main three-phase power supply monitoring, a smart power meter/module in the row head cabinet measures parameters like voltage, current, power, frequency, power factor, and total power. An abnormality triggers an urgent alarm to alert managers.

• Branch circuit current monitoring is done via current transmitters and analog-to-digital modules, tracking each circuit's current. Exceeding the threshold value prompts the monitoring system to issue an alarm, with software popping up a page to indicate the specific circuit for quick issue location.

·     The ON/OFF status of circuit breakers in each branch is monitored through switch contacts or added conversion modules, using switch quantity collection modules. A tripped breaker triggers an alarm, and software indicates the specific circuit for prompt issue resolution.

Implementation Design Data Center & UPS System

Specification	Details
Equipment Model	Data Center/UPS System
Manufacturer	Shanghai Jietong
Control System	SCADA Host Computer for Power & Environment Monitoring
Network Parameters	IP Address: 10.118.40.11
Communication Interface	TCP
Protocol	OPC
Input Data (SCADA→Device)	Device parameter configuration, control signals
Command Flow	SCADA→ KingIOServer → Target device controller (with authorization)
Output Data (Device→SCADA)	Status signals, fault alarms, electrical parameters
Data Transmission	KingIOServer → Ethernet gateway via TCP direct connection
Video Surveillance	Hikvision IP cameras (H.265 codec, SDK plugin/Web API)
Remarks	Data refresh rate: 1000ms

Smart Manufacturing Center

Specification	Details
Equipment Model	Smart Manufacturing Center
Manufacturer	Zhongtong Information
Control System	SCADA Host Computer for Power & Environment Monitoring
Network Parameters	IP Address: TBD
Communication Interface	TBD
Protocol	TBD
Input Data (SCADA→Device)	Device parameter configuration, control signals
Command Flow	SCADA → KingIOServer → Target device controller (with authorization)
Output Data (Device→SCADA)	Status signals, fault alarms, electrical parameters
Data Transmission	KingIOServer → Ethernet gateway via TCP direct connection
Video Surveillance	Hikvision IP cameras (H.265 codec, SDK plugin/Web API)
Remarks	Data refresh rate: 1000ms