1. Data access plan

status quo:

At the current cable production line, the bottom electrical of each production line is composed of PLC plus TD400 text display, etc., displaying some alarm information, which can only achieve the automation of a single device. Each production line is independent of each other, forming a lot of island information and information about production. It is inconvenient to summarize.

In the production process, quality mainly includes optical cable appearance detection and OTDR optical cable reduction detection. At present, these two data are recorded by manual paper. The data record contains subjective factors of the recorder. When a problem occurs, the analysis problem is Certainty.

Data access plan:

Solution 1: The basic data of the underlying equipment is integrated into a single device through Kingview, and is aggregated into a single device control unit on site. After the data is collected by KingIOServer, the data is sent to the data server and the history server for data storage and data storage. Real-time display.

Solution 2: KingIOServer takes PLC data through TCP protocol, but collects serial devices such as TD400 or serial devices in the form of a network through the serial server, and then collects and transmits them to the PLC device.

2. Docking with other platforms

The back-end databases of other platforms are generally relational databases such as Oracle/SqlServer/Mysql/Pgsql.

The software platform has the following characteristics:

Production management

Quality Control

Realize product quality traceability and improve the quality of optical fiber products. First, in the production process, quality mainly includes optical cable appearance detection and OTDR optical cable reduction detection. At present, these two data are recorded by artificial paper, and the data is recorded with subjective factors of the recorder. When a problem occurs, analyze the problem With uncertainty. Second, the special optical cable produced by the braiding machine may not be used until two years later. If the product has quality problems, the production process needs to be reshaped, and the basic data and video data from the production of this optical cable will be used. The MES system can monitor the entire production process in real time, and directly store the detection data in the dispatch center from the equipment. If quality problems occur, they will be alerted in time, and video linkage will be generated to record the problematic production environment in time. It can trace historical production problems and video playback through the analysis of recorded historical data, and more accurately discover and determine the cause of the problem.

Warehouse management

Detailed records are made on the inventory volume and the storage and exit conditions to achieve inventory transparency. Track the use of materials in production, clarify the number of remaining materials in the production line, and determine whether an application for ingredients needs to be issued.

Equipment management

Establish a complete equipment file, and conduct a comprehensive management of the entire process of equipment from purchase to scrap. Develop regular equipment maintenance plans, and record and track equipment maintenance.

Personnel management

The organizational structure is completed in the system to facilitate the assessment of personnel performance and real-time adjustment of personnel permissions online.