Yakong Information Equipment Management System Solution

Overview

Yakong Information Equipment Management System Solution

Project background

Currently, manufacturing companies are facing tremendous pressure from market competition, and energy conservation and consumption reduction have become the focus of more and more companies.

How to create a new source of profit? This has higher requirements on how companies allocate limited resources and use advanced computer technology to continuously develop equipment management systems that are easy to operate, friendly, flexible, practical, safe, and more time-efficient.

Yakong's information equipment management system solution-is a set of system designed for equipment management personnel, which transforms equipment management from passive management to active management. The use of the information equipment management system will greatly improve the efficiency of the equipment management department, free the equipment management staff from heavy manual labor, and realize the computerized management of the entire life cycle of the equipment.

This set of equipment intelligent management and control solutions based on inspection and monitoring can improve equipment monitoring methods, enhance the ability to predict potential equipment failures, improve the level of enterprise equipment management, and enable continuous, stable, and efficient operation of production, thereby improving the enterprise Benefits: Help companies realize the interconnection of all aspects of equipment management, promote the migration of equipment companies to the Internet, and improve the level of networked collaborative manufacturing.

This set of mature solutions has been widely promoted and applied in light manufacturing enterprises in the fields of textile, printing and dyeing, food, beverage, medicine and other production fields.

Program details

Since the equipment management system has comprehensive functions and rich functions, relatively complex processes and heavy workload, in order to facilitate system development and management and reduce risks, the equipment management system is divided into 7 sub-modules according to the actual situation of solution development:

Equipment monitoring

Through the distribution diagram display of the workshop, you can view the location of the equipment and the current real-time status of the equipment. Provide equipment maintenance personnel, inspection personnel, maintenance personnel, etc. with the current actual operating status of the equipment, and better locate the timing of equipment repair and maintenance.

Equipment management

The equipment ledger is to grasp the status of the equipment assets of the enterprise, reflecting the ownership, distribution and changes of various types of equipment of the enterprise; regularly check the equipment assets, maintain the equipment ledger, and ensure the accuracy and reliability of equipment information. And record the equipment status.

Maintenance

Repair can be reported via mobile phone or computer. During maintenance and daily care of the equipment. Carrying out maintenance records and recording historical maintenance experience can quickly provide maintenance personnel with corresponding maintenance solutions.

Equipment inspection

Can realize single inspection, multiple inspection plans, periodic production inspection plans; and formulate inspection standards or query inspection records.

Spare parts management

Master the company's spare parts asset status through the spare parts ledger, reflect the inventory of various spare parts; and record the requisition or purchase of spare parts.

Statistical Analysis

Comprehensive analysis of equipment-related data, including equipment OEE, fault TOP10, MTTR&MTBF, equipment capacity, fault classification statistics, etc.

system maintenance
  • Maintain system user permissions;
  • Query system related logs;
  • Maintain system related equipment parameters.

The solution system adopts the complementary method of PC terminal and mobile terminal. It can provide companies with the following values: preventive maintenance, greatly reducing the frequency of failures; rapid diagnosis, remote processing; QR code management, mobile APP repair; allowing customers to view real-time equipment monitoring data, equipment maintenance plans, Spare parts replacement reminder, equipment health status, maintenance information, etc. Comprehensive analysis of equipment operating parameters, fault alarms, and maintenance records are used to help production departments locate hidden defects, find solutions, improve equipment quality, and greatly improve the efficiency of communication and troubleshooting.

Solution core advantages

System characteristics and value:
  • Promote the reform of enterprise information management. The implementation of the equipment management system will provide a strong technical guarantee for enterprises to carry out informatization management reforms and enhance their competitiveness, while directly bringing about huge economic benefits and management efficiency improvements.
  • Ensure the normal operation of the equipment. Realize equipment centralized planning management, introduce equipment repair, maintenance, spot inspection and other technical standards, and implement plan-driven action management. Thereby ensuring equipment quality, reducing equipment failure rate and accident rate, and avoiding losses caused by human causes.
  • Energy saving and consumption reduction, reducing costs and expenses. Through the implementation of the equipment management system, the maintenance process cost, energy consumption and other various losses can be reasonably reduced, thereby reducing overall operating costs and improving economic benefits.
  • Provide data support for management decision-making. Managers can grasp the status of equipment usage anytime and anywhere, and scientifically aggregate and analyze a series of objective data through the system, which is conducive to managers' decision-making on business operations.

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